Step-by-Step Manufacturing Process
1. Initial Consultation
The journey to exceptional custom sports apparel begins with a detailed initial consultation to understand your brand’s unique requirements and vision fully.
Product Requirements: Discuss your custom product requirements with our sales team.
Details Confirmation: Confirm details, including design preferences, fabric selection, and special features.
2. Our Manufacturing Process
Once the initial consultation is complete, the next phase is the meticulous sampling process. Here’s a brief overview:
01
Confirm Details
Discuss and confirm custom product details with sales personnel.
Pay for Samples
Complete the payment for samples.
02
03
Fabric Procurement
Fabric Procurement
Design, Cutting, & Sewing
Print patterns, cut fabrics, sew parts into garments.
04
05
Size Confirmation
If the client is unsure about sizes, they must provide the exact needed sizes through sampling.
Technique Confirmation
Confirm technique details via pictures or videos.
06
07
Final Confirmation
Approve the finished product via pictures or videos.
Pack & Ship
Pack and ship the sample to you.
08
09
Quality Testing
Test and confirm sample quality or request modifications.
3. BULK PRODUCTION
After you confirm the sample, we move on to the bulk production process, where your designs come to life on a larger scale. Here’s an overview of the steps involved.
a) Order Confirmation
Sales personnel confirm details, translate to Chinese, and print the order.
b) Fabric Calculation & Pre-production
Pattern designers calculate fabric requirements and arrange pre-production samples.
c) Fabric Procurement
Purchasing managers buy fabric, usually within two to three days.
d) Cutting
Workers arrange and cut the fabric into parts according to pattern paper, then
pack for sewing.
e) Technique Application
Apply techniques (printing, embroidery, etc.), typically taking up to a week.
f) Sewing
Workers sew parts together, using pre-production samples as references
g) Quality Check
Threads are cut, and products are checked for defects.
h) Packing
Each garment is packed in a polybag.
Packing
i) Shipping
Arrange shipping with sales personnel, choosing air or sea.
Sustainability and Ethics
At Spinra, We are deeply committed to sustainability and ethical manufacturing. Our dedication to these values ensures that we deliver high-quality products and contribute positively to the environment and society.
Sustainable Practices
We prioritize eco-friendly materials and manufacturing processes to reduce our environmental footprint. Our sustainable practices include:
- Eco-Friendly Materials: Using organic cotton, recycled polyester, and biodegradable fabrics to minimize environmental impact while maintaining high performance and durability.
- Efficient Manufacturing Processes: Using advanced technologies and innovative practices to minimize waste, energy consumption, and water usage.
- Waste Reduction: Recycling and reusing production scraps to minimize landfill contributions.
- Green Packaging: Using recycled and recyclable materials for packaging to further reduce our environmental footprint.
Ethical Standards
We uphold the highest ethical standards in all aspects of our manufacturing operations. Our commitment to ethical practices includes:
- Fair Labor Practices: Ensuring fair wages, safe working conditions, and growth opportunities for all workers.
- Certifications: Adhering to Fair Trade, SA8000, and GOTS standards for ethical and sustainable practices.
- Transparency: Providing detailed information about sourcing, production methods, and ethical practices.
- Community Engagement: Supporting social and economic development initiatives that improve the well-being of our workers and their families.
